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tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired by a qualified expert
or by an authorised REMS after-sales service facility before use.
Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Secure the workpiece.
Use clamps or a vice to hold the workpiece. This is safer
than holding it with your hand, and also it frees both hands to operate the equip-
ment.
h) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power
tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in
a hazardous situation. All unauthorised modifications to the power tool are
prohibited for safety reasons.
E) Battery tool use and care
a) Ensure the switch is in the off position before inserting battery pack.
Inserting
the battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer.
A charger
that is suitable for one type of battery may create a risk of fire when used with
another battery pack.
c) Use battery tools only with specifically designated battery packs.
Use of
any other battery packs may create a risk of injury and fire.
d) When battery pack is not in use, keep it away from other metal objects like
paper clips, coins, keys, nails, screws, or other small metal objects that
can make a connection from one terminal to another.
Shorting the battery
terminals may cause bums or a fire.
e) Under abusive conditions, liquid may be ejected from the battery, avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritation or bums.
f) Do not use the battery/charger at battery/charger temperatures or ambient
temperatures of ≤ 5°C/40°F or ≥ 40°C/105°F.
g) Do not dispose defective batteries in the normal domestic waste. Take them
to an authorised REMS after-sales service facility or to a reputed waste
disposal company.
F) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
b) Comply with maintenance instructions and instructions on tool replace-
ments.
c) Check mains lead of power tool regularly and have it replaced by a qualified
expert or an authorised REMS after-sales service facility in case of damage.
Check extension cable regularly and replace it when damaged.
Specific Safety Instructions
●
Wear your personal protective equipment (e. g., your eye protectors).
●
Before every using of the machine, examine the high-pressure-hose for damages.
●
The electric pressure-testing pump develops a very high pressure. There fore,
be particularly careful. When working with the electric pressure-testing pump,
keep out all the persons normally not being employed in this working area.
●
When operating, the electric pressure-testing pump must stand in an horizontal
position and be in a dry condition.
●
Do not switch-in the electric pressure-testing pump when the „Press“ pressure-
regulating valve is closed. And do not operate the pressure-testing pump for a
longer period of time as well. Otherwise, the pressure-testing pump will get
overheated.
●
Do not direct any liquid jets onto the electric pressure-testing pump. When cleaning
it, adhere to the same requirement as well.
● Do not pump any combustible fluids, acid solutions, or dissolvents.
●
Protect electric pressure-testing pump against frost. If necessary, let run idle for
approx. 1 min so that the remaining water runs out or suck glycol/water mixture.
●
Before starting any servicing work, draw out the mains plug, and make unpres-
surerized the pressure-testing pump. Before dismounting the pressure vessel,
make it unpressurerized. Otherwise, when dismounting, the remaining pressure
can catapult pieces out of the unit.
1. Specifications
1.1. Article No.
Electric pressure-testing pump
115100
Connecting piece together with both the
manometer (60 bar/6 MPa/870 psi) and stop valve
115110
Manometer with a microindication (16 bar/1,6 MPa/230 psi)
115045
1.2. Application area
Leak testing to sanitary and heating facilities.
Pumping water or hydrous solutions, emulisions
(not for continuous operation)
pH-rating of fluids
7 ... 12
Viscosity of fluids
≤ 1.5 mPa s
Temperature of fluids
–30°C ... 60°C
Maximum pressure
60 bar (6 MPa/870 psi)
Maximum pumping capacity
7 l/min
Suction hose
½”
High-pressure hose
½”
Manometer (60 bar/6 MPa/870 psi), dampened by a filling
with glycerine
Grade 1.6
1.3. Electric specifications
Voltage
230 V 1~
Frequency
50 Hz
Current consumption
7.5 A
Power
1750 W
Speed of rotation
2800 ¹/min
Protective system
IP 25
Duty classification
S3 20%
1.4. Dimensions
450×200×300 mm
1.5. Weight
13 kg (29 lb)
1.6. Noise-immission information
Immission value referring to the workplace
83 dB(A)
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
Attention:
The indicated weighted effective value of acceleration can differ
during operation from the indicated value, dependent on the manner in which
the device is used. Dependent upon the actual conditions of use (periodic duty)
it may be necessary to establish safety precautions for the protection of the
operator.
2. Initial operation
2.1. Electric connection
Care must be taken to the power-line voltage! Before connecting the pressure-
testing pump, you must check and make sure that the electric voltage indicated
on the nameplate complies with the line / mains voltage supplied by the power
station. Put the (1) switch into the „0“ position. When employing an extension
cable, make sure that the required cross-sectional area (≥ 1,5 mm²) will be
used. If working in an humid environment, then it will be required that the
pressure-testing pump is operated via a 30-mA current-operated earth-leakage
circuit breaker.
2.2. Suction hose
Fasten the (2) suction hose by means of screws at the (3) connecting piece.
Do not kink the suction hose. Pump clean fluids only. Do not remove the (4)
suction filter at the suction hose. Make sure that the pressure-testing pump
does not suck in any air. Otherwise, its function will be affected.
2.3. High-pressure hose
Fasten the (5) high-pressure hose by means of screws at the (6) connecting
piece.
3. Operating the unit
3.1. Leak testing to sanitary and heating facilities
Fill and de-air the sanitary and/or heating facility. Place the electric pressure-testing
pump onto an horizontal and smooth surface. Lay the (2) suction hose together
with the (4) suction filter into a container filled with approx. 10 l of water. Connect
the (5) high-pressure hose with the sanitary and/or heating facility which has
to be leak tested. Open both the (7) „Test“ stop valve and the (8) „Press“
pressure-regulating valve. In order to switch in the pressure-testing pump,
actuate the (1) switch. When turning the (8) „Press“ pressure-regulating valve,
the desired pressure can be adjusted at the (9) manometer, as described below:
When turning into clockwise direction, the pressure will be increased. However,
when turning into counter-clockwise direction, it will be decreased.
If required, de-air the sanitary and/or heating facility repeatedly. After any
de-airing action, repeat the pressure testing as well. As soon as achieving the
desired pressure, the following actions must be executed:, close the (7) „Test“
stop valve, open the (8) „Press“ pressure-regulating valve, and switch off the
pump.
Provided that both the (10) connecting piece with manometer (Don’t exceed
maximum pressure indication of the manometer!) and the stop valve between
the electrical pressure-testing pump and the sanitary and heating facility under
testing have been mounted, the following possibility will exist: while testing the
pressure, the electric pressure-testing pump can be separated from the sanitary
and heating facility being under leak test. Note: the stop valve is an accessory
part. In this case, after reaching the desired pressure, the following measures
must be taken: close the stop valve at the (10) connecting piece, open the (8)
„Press“ pressure-regulating valve, switch off the pump, and detach the high-
pressure hose at the (10) connecting piece as well.
3.2. Pumping fluids
Do not pump any combustible fluids, acid solutions, or dissolvents. Note permitted
ratings pH, viscosity and temperature of fluids (see 1.2).
Lay the (2) suction hose with the (4) suction filter into the container with the
fluid which must be pumped. Lay the (5) high-pressure hose into the container,
or to the facility which has to be filled. Close the (8) „Press“ pressure-regulating
