MEASUREMENT FOUNDATION
1
WINCH
Z 2500
№
Symptom
Possible
Suggested
1
Motor does not
turn on
- Switch Assembly not con-
nected properly
- Loose battery cable сon-
nections
- Solenoid malfunctioning
- Defective Switch Assembly
- Defective motor
- Water has entered motor
- Insert Switch Assembly all the way into the connector.
- Tighten nuts on all cable connections.
- Tap solenoid to loosen contacts. Apply 12volts to coil
terminals directly A clicking indicates proper activation.
- Replace Switch Assembly
- Check for voltage at armature port with Switch pressed.
If voltage is present replace motor.
- Allow to drain and dry. Run in short bursts without load
until completely dry.
2
Motor runs but cable
drum does not turn
-Cam ring (clutch) not
engaged
-Move Cam Ring to the” in” position. If problem per-
sists, a qualified technician needs to check and repair.
3
Motor runs slowly
or without normal
power
- Insufficient current or
voltage
- Battery weak, recharge. Run winch with vehicle
motor running.
- Loose or corroded battery cable connections. Clean,
tighten, or replace
4
Motor runs too hot
- Long period of operation
-Let winch cool down periodically
5
Winch runs in one
direction only
- Defective or stuck solenoid
- Defective Switch Assembly
- Tap solenoid to loosen contacts.
- Repair or replace solenoid.
- Replace Switch Assembly
Troubleshooting
