_______________(GB)______________
INSTRUCTION MANUAL
- This plasma cutting system complies with the requirements of
the technical standard for the product for use only and
exclusively in industrial environments and for professional
purposes.
WARNING! BEFORE USING THE PLASMA CUTTING SYSTEM
It is not guaranteed to meet electromagnetic compatibility
READ THE INSTRUCTION MANUAL CAREFULLY!
requirements in the home.
PLASMA CUTTING SYSTEMS DESIGNED FOR PROFESSIONAL
AND INDUSTRIAL USE
EXTRA PRECAUTIONS
1. GENERAL SAFETY INSTRUCTIONS FOR PLASMA ARC
PLASMA CUTTING OPERATIONS
CUTTING
-
In environments with heightened risk of electric shock;
The operator should be properly trained to use plasma cutting
-
In confined spaces;
systems safely and should be informed about the risks related to
-
In the presence of inflammable or explosive materials;
arc welding procedures and associated techniques, about relevant
MUST be evaluated in advance by an "Expert supervisor” and
safety measures and emergency procedures.
must always be carried out in the presence of others who have
(See also the "IEC TECHNICAL SPECIFICATION or CLC/TS 62081”:
been taught how to intervene in emergencies.
INSTALLATION AND USE OF ARC WELDING APPARATUS AND
Technical protection measures MUST BE adopted as
RELATED TECHNIQUES).
described in 5.10; A.7; A.9. of the “IEC TECHNICAL
SPECIFICATION or CLC/TS 62081”.
- Cutting operations MUST BE PROHIBITED if the operator is
supporting the weight of the power source (using slings for
- Prevent direct contact with the cutting circuit; the no-load
example).
voltage supplied by the plasma cutting system may be
- The operator MUST NEVER BE ALLOWED to carry out cutting
dangerous under certain circumstances.
operations if above ground level, unless safety platforms are
- When the cutting circuit cables are being connected or checks
used.
and repairs are carried, out the cutting system should be
- WARNING! USING THE PLASMA CUTTING SYSTEM SAFELY.
switched off and disconnected from the power supply.
The safeguards provided by the manufacturer (interlocking
- Switch off the plasma cutting system and disconnect it from the
system) can only be guaranteed to work properly if the torch
power supply before replacing worn torch parts.
model and corresponding power source as indicated in the
- Make the electrical connections and installation according to the
"TECHNICAL DATA" are used.
health and safety standards and legislation in force.
- DO NOT USE non-original torches or consumable parts.
- The plasma cutting system should be connected only and
- DO NOT ATTEMPT TO USE THE POWER SOURCE with torches
exclusively to a power supply network with the neutral lead
that are made for cutting or WELDING procedures but are not
connected to earth.
contemplated in this instruction manual.
- Make sure that the power supply plug is correctly connected to
- FAILURE TO COMPLY WITH THESE RULES may give rise to a
the earth protection outlet.
SERIOUS safety hazard for the user and may also damage the
- Do not use the plasma cutting system in damp or wet places or in
apparatus.
the rain.
- Do not use cables with worn insulation or loosened connections.
RESIDUAL RISKS
- TIPPING: place the plasma cutting power source on a horizontal
- Do not cut on containers, receptacles or piping that contains or
surface with adequate load-bearing capacity; otherwise (e.g.
has contained inflammable liquids or gases.
sloping or uneven floor etc.) the apparatus is in danger of tipping
- Do not work on materials cleaned with chlorinated solvents or in
over.
the vicinity of such substances.
- Do not cut on containers under pressure.
- IMPROPER USE: it is dangerous to use the plasma cutting
- Remove all flammable materials (e.g. wood, paper, cloth etc.)
system for any work other than that for which has been designed.
from the working area.
- Provide adequate ventilation or facilities for the removal of fumes
2. INTRODUCTION AND GENERAL DESCRIPTION
produced by plasma cutting work; a systematic approach is
These power sources have been built using the latest inverter technology
needed in evaluating the exposure limits for fumes produced by
with IGBT’s and have been designed to cut sheet in any metal manually
cutting work, which will depend on their composition,
and for cutting drilled sheet grids (where provided).
concentration and the length of exposure itself.
Continuous current adjustment from minimum to maximum makes it
possible to ensure a high quality cut over changing metal thickness and
type.
The cutting cycle is activated by a pilot arc that, depending on the model:
can be struck by shorting between electrode and nozzle or by a high
frequency discharge (HF).
- Ensure there is adequate electrical insulation with regard to the
,
*
)
MAIN FEATURES
plasma cutting torch nozzle, the workpiece and any (accessible)
- Control device for torch voltage, air pressure, torch shorting (where
earthed metal parts in the vicinity.
provided).
This is normally achieved by wearing gloves, shoes, head
- Thermostat safeguard.
coverings and clothing designed for this purpose and by using
- Air pressure display (where provided).
insulating platforms or mats.
- Always protect the eyes using masks or helmets with special
STANDARD ACCESSORIES
actinic glass.
- Plasma cutting torch.
Use special fire-resistant protective clothing and do not allow the
- Connector kit for compressed air hookup.
skin to be exposed to UV and IR rays produced by the arc; other
people in the vicinity of the arc should also be protected, by
OPTIONAL ACCESSORIES
shields or non-reflecting curtains.
- Spare electrode-nozzle kit.
- Noise levels: if particularly intensive cutting operations cause
- Electrode-nozzle extension kit (where provided for).
daily personal noise exposure (LEPd) of 85 dBA or more, suitable
personal protection equipment must be worn.
3. TECHNICAL INFORMATION
DATA PLATE
The most important information regarding use and performance of the
plasma cutting system is summarised on the rating plate and has the
following meanings:
Fig. A
- The electromagnetic fields generated by the plasma cutting
1-
EUROPEAN standard of reference, for safety and construction of arc
process may interfere with the operation of electrical and
welding and plasma cutting machines.
electronic equipment.
2-
Symbol referring to the internal structure of the machine.
People using vital electrical or electronic apparatus (e.g. pace-
3-
Symbol referring to plasma cutting procedure.
makers, respirators etc.) should consult a doctor before
4-
S symbol: indicates that cutting operations may be carried out in
stopping in the vicinity of areas where this plasma cutting
environments with heightened risk of electric shock (e.g. close to
system is used.
large metal masses).
We strongly advise users of vital electrical or electronic
5-
Symbol indicating the main power supply:
apparatus against using this plasma cutting system.
1~: single phase alternating voltage
3~: 3-phase alternating voltage
6-
Casing protection rating.
- 3 -
